| Assessment Year | 1998 |
|---|---|
| Principal Product | thermal fixture molds |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
103,000
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $244,072 | 9,755,276 |
kWh
|
$0.025 |
| Electricity Demand | $143,374 | 22,392 |
kW-mo/yr
|
$6.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $172,233 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,014 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $109,522 | $345,000 |
$161,869
6,425,264
kWh
|
$50,388
-
kW-mo/yr
|
$(-102,735.0)
-
MMBtu
|
- | - | - | |
| 02 | 4.322: Eliminate old stock and modify inventory control | $46,000 | $12,000 | - | - | - | - | $46,000 | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,193 | $1,348 |
$4,232
167,937
kWh
|
$1,961
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $4,781 | $4,185 |
$2,550
101,114
kWh
|
$2,231
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $2,212 | $82 |
$1,505
59,789
kWh
|
$707
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $828 | $25 |
$566
22,567
kWh
|
$262
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,697 | $7,990 | - | - | - |
$945
-
lb
|
- | $1,752 | |
| TOTAL RECOMMENDED | $172,233 | $370,630 |
$170,722
6,776,671
kWh
|
$55,549
-
kW-mo/yr
|
$(-102,735.0)
-
MMBtu
|
$945
-
lb
|
$46,000 | $1,752 | ||
| TOTAL IMPLEMENTED | $14,014 | $5,640 |
$8,853
351,407
kWh
|
$5,161
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs