ITAC Assessment: IA0205
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ITAC Assessment: IA0205
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Assessment Year 1998
Principal Product aviation electronics components
NAICS
n/a
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 375
Plant Area 54,000
ft2
Annual Production 162,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,752 3,643,318
kWh
Electricity Demand $118,043 8,544
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $234,631 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $178,161

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,263 $51,347 $5,286
211,606
kWh
$7,977
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,633 $3,261 $1,248
49,824
kWh
$1,385
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $67 $100 $34
1,465
kWh
$33
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $356 $950 $181
7,327
kWh
$175
-
kW-mo/yr
- - - -
05 2.4221: Install compressor air intakes in coolest locations $211 $310 $106
4,103
kWh
$105
-
kW-mo/yr
- - - -
06 4.111: Add equipment/ operators to reduce production bottleneck $15,860 $400 - - - $(-6,240.0) - $22,100
07 3.5315: Lease / purchase baler; sell cardboard to recycler $1,680 $5,250 - - - - - $1,680
08 4.131: Modify process to reduce material use/cost $119,822 $290,000 - - - $100,000 $19,822 -
09 4.513: Re-arrange equipment layout to reduce labor costs $42,573 $15,000 $71
2,931
kWh
- $957
-
Tgal
$25,000 $16,545 -
10 3.1161: Eliminate/reduce an operation $38,166 $2,000 $4,339
173,505
kWh
- $4,100
-
Tgal
$25,000 $4,727 -
TOTAL RECOMMENDED $234,631 $368,618 $11,265
450,761
kWh
$9,675
-
kW-mo/yr
$5,057
-
Tgal
$143,760 $41,094 $23,780
TOTAL IMPLEMENTED $178,161 $300,911 $5,587
223,329
kWh
$1,385
-
kW-mo/yr
$4,100
-
Tgal
$118,760 $24,549 $23,780
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs