ITAC Assessment: IA0204
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ITAC Assessment: IA0204
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Assessment Year 1998
Principal Product liquid egg products
NAICS
n/a
SIC 2015: Poultry Slaughtering and Processing
Sales Range $50
M
to 100
M
# of Employees 180
Plant Area 87,000
ft2
Annual Production 150,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,225 8,070,340
kWh
Electricity Demand $94,662 17,328
kW-mo/yr
Natural Gas $196,724 46,803
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $511,613 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $238,253

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.2437: Recover waste heat from equipment $8,258 $1,910 $(-260.0)
(-11,430)
kWh
- - $8,518
-
MMBtu
- - - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $2,851 $500 - - - $2,941
-
MMBtu
- - $(-90.0) -
03 2.4133: Use most efficient type of electric motors $298 $446 $205
8,792
kWh
$93
-
kW-mo/yr
- - - - - -
04 2.1213: Direct warmest air to combustion intake $1,222 $566 - - - $1,222
-
MMBtu
- - - -
05 2.4221: Install compressor air intakes in coolest locations $1,390 $150 $974
42,204
kWh
$416
-
kW-mo/yr
- - - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,346 $69 $1,034
44,842
kWh
$312
-
kW-mo/yr
- - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,283 $3,501 $901
38,980
kWh
$382
-
kW-mo/yr
- - - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $786 $1,116 $554
24,033
kWh
$232
-
kW-mo/yr
- - - - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,158 $25 $773
33,411
kWh
$385
-
kW-mo/yr
- - - - - -
10 2.7135: Install occupancy sensors $1,026 $1,396 $1,026
44,549
kWh
- - - - - - -
11 3.5311: Recover and reuse waste material $1,040 $400 - - - - - $1,040
-
lb
- -
12 3.4156: Use flow control valves on equipment to optimize water use $2,196 $96 - - - - $2,196
-
Tgal
- - -
13 4.446: Automate finishing process $268,205 $395,000 $(-7,207.0)
(-312,134)
kWh
$(-4,588.0)
-
kW-mo/yr
- - - - $280,000 -
14 4.446: Automate finishing process $190,000 $100,000 - - $(-10,000.0) - - - $200,000 -
15 2.8113: Purchase gas directly from a contract gas supplier $30,554 $4,200 - - - - - - - $30,554
TOTAL RECOMMENDED $511,613 $509,375 $(-2,000.0)
(-86,753)
kWh
$(-2,768.0)
-
kW-mo/yr
$(-10,000.0) $12,681
-
MMBtu
$2,196
-
Tgal
$1,040
-
lb
$479,910 $30,554
TOTAL IMPLEMENTED $238,253 $108,857 $1,328
57,445
kWh
$544
-
kW-mo/yr
$(-10,000.0) $12,681
-
MMBtu
$2,196
-
Tgal
$1,040
-
lb
$199,910 $30,554
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs