Assessment Year | 1998 |
---|---|
Principal Product | steel refrigerator and microwave racks |
NAICS |
n/a
|
SIC | 3496: Miscellaneous Fabricated Wire Products |
Sales Range | $10 M to 50M |
# of Employees | 257 |
Plant Area |
150,000
ft2
|
Annual Production | 15,000,000
pieces
|
Production Hrs. Annual | 6,240
hrs
|
Location (State) | Iowa |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $117,248 | 4,461,606 |
kWh
|
$0.026 |
Electricity Demand | $75,574 | 11,280 |
kW-mo/yr
|
$6.70 |
Natural Gas | $152,972 | 41,663 |
MMBtu
|
$3.67 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $428,211 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $35,644 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,523 | $705 |
$6,319
239,449
kWh
|
$2,204
-
kW-mo/yr
|
- | - | - | - | |
02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,997 | $12,390 |
$3,011
114,009
kWh
|
$1,986
-
kW-mo/yr
|
- | - | - | - | |
03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,751 | $2,164 |
$1,180
44,842
kWh
|
$571
-
kW-mo/yr
|
- | - | - | - | |
04 | 2.4221: Install compressor air intakes in coolest locations | $2,340 | $2,300 |
$1,681
63,599
kWh
|
$659
-
kW-mo/yr
|
- | - | - | - | |
05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,154 | $2,648 |
$776
29,308
kWh
|
$378
-
kW-mo/yr
|
- | - | - | - | |
06 | 2.7135: Install occupancy sensors | $710 | $1,264 |
$710
26,964
kWh
|
- | - | - | - | - | |
07 | 3.1161: Eliminate/reduce an operation | $64,956 | - | - | - |
$1,344
-
MMBtu
|
$63,612
-
gal
|
- | - | |
08 | 4.112: Replace old machine with new automatic multi-station tool | $278,349 | $25,000 |
$(-1,647.0)
(-62,427)
kWh
|
$(-804.0)
-
kW-mo/yr
|
- | - | $280,800 | - | |
09 | 4.322: Eliminate old stock and modify inventory control | $38,310 | $11,590 | - | - | - | - | $38,310 | - | |
10 | 4.211: Consider use / purchase of bulk materials where possible | $27,121 | $4,200 | - | - | - | - | - | $27,121 | |
TOTAL RECOMMENDED | $428,211 | $62,261 |
$12,030
455,744
kWh
|
$4,994
-
kW-mo/yr
|
$1,344
-
MMBtu
|
$63,612
-
gal
|
$319,110 | $27,121 | ||
TOTAL IMPLEMENTED | $35,644 | $4,905 |
$6,319
239,449
kWh
|
$2,204
-
kW-mo/yr
|
- | - | - | $27,121 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs