ITAC Assessment: IA0200
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ITAC Assessment: IA0200
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Assessment Year 1998
Principal Product steel refrigerator and microwave racks
NAICS
n/a
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 257
Plant Area 150,000
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,248 4,461,606
kWh
Electricity Demand $75,574 11,280
kW-mo/yr
Natural Gas $152,972 41,663
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $428,211 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,644

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,523 $705 $6,319
239,449
kWh
$2,204
-
kW-mo/yr
- - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,997 $12,390 $3,011
114,009
kWh
$1,986
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,751 $2,164 $1,180
44,842
kWh
$571
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $2,340 $2,300 $1,681
63,599
kWh
$659
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,154 $2,648 $776
29,308
kWh
$378
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $710 $1,264 $710
26,964
kWh
- - - - -
07 3.1161: Eliminate/reduce an operation $64,956 - - - $1,344
-
MMBtu
$63,612
-
gal
- -
08 4.112: Replace old machine with new automatic multi-station tool $278,349 $25,000 $(-1,647.0)
(-62,427)
kWh
$(-804.0)
-
kW-mo/yr
- - $280,800 -
09 4.322: Eliminate old stock and modify inventory control $38,310 $11,590 - - - - $38,310 -
10 4.211: Consider use / purchase of bulk materials where possible $27,121 $4,200 - - - - - $27,121
TOTAL RECOMMENDED $428,211 $62,261 $12,030
455,744
kWh
$4,994
-
kW-mo/yr
$1,344
-
MMBtu
$63,612
-
gal
$319,110 $27,121
TOTAL IMPLEMENTED $35,644 $4,905 $6,319
239,449
kWh
$2,204
-
kW-mo/yr
- - - $27,121
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs