ITAC Assessment: IA0173
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ITAC Assessment: IA0173
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Assessment Year 1997
Principal Product Industrial Laminates
NAICS
n/a
SIC 3083: Laminated Plastics Plate, Sheet, and Profile Shapes
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 113,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $130,694 5,107,855
kWh
Electricity Demand $71,838 11,076
kW-mo/yr
Natural Gas $380,414 146,970
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,024 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,325

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Water Consumption Savings
01 3.4115: Recover and reuse cooling water $99,165 $105,000 $(-3,556.0)
(-136,870)
kWh
$(-2,726.0)
-
kW-mo/yr
- - $105,447
-
Tgal
02 2.7313: Recycle air for heating, ventilation and air conditioning $5,284 $4,100 $883
33,998
kWh
$1,239
-
kW-mo/yr
$3,162
-
MMBtu
- -
03 2.4224: Upgrade controls on compressors $4,119 $5,200 $2,668
102,579
kWh
$1,451
-
kW-mo/yr
- - -
04 3.8121: Cover containers to minimize evaporative losses $4,250 $6,300 - - - $4,250 -
05 2.4133: Use most efficient type of electric motors $475 $592 $319
12,309
kWh
$156
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $804 $1,705 $537
20,516
kWh
$267
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $488 $538 $320
12,309
kWh
$168
-
kW-mo/yr
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $325 $139 $218
8,499
kWh
$107
-
kW-mo/yr
- - -
09 2.2511: Insulate bare equipment $114 $176 - - $114
-
MMBtu
- -
TOTAL RECOMMENDED $115,024 $123,750 $1,389
53,340
kWh
$662
-
kW-mo/yr
$3,276
-
MMBtu
$4,250 $105,447
-
Tgal
TOTAL IMPLEMENTED $6,325 $8,350 $4,062
156,212
kWh
$2,149
-
kW-mo/yr
$114
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs