| Assessment Year | 1997 |
|---|---|
| Principal Product | metal doors |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $50 M to 100M |
| # of Employees | 270 |
| Plant Area |
134,000
ft2
|
| Annual Production | 450,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $39,419 | 1,522,861 |
kWh
|
$0.026 |
| Electricity Demand | $23,873 | 3,252 |
kW-mo/yr
|
$7.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $224,543 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $101,637 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.441: Install automatic packing equipment | $120,000 | $150,000 | - | - | $120,000 | - | - | - | |
| 02 | 3.1191: Change procedures / equipment / operating conditions | $90,720 | $10,000 | - | - | - | - | $145,800 | $(-55,080.0) | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,126 | $17,669 |
$5,126
201,055
kWh
|
- | - | - | - | - | |
| 04 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,906 | $7,400 | - | - | $(-2,250.0) | $5,156 | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,649 | $743 |
$1,700
65,358
kWh
|
$949
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $2,326 | $10,347 |
$(-78.0)
(-2,931)
kWh
|
$(-131.0)
-
kW-mo/yr
|
- | $2,535 | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $654 | $162 |
$451
17,292
kWh
|
$203
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $162 | $200 |
$101
3,810
kWh
|
$61
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $224,543 | $196,521 |
$7,300
284,584
kWh
|
$1,082
-
kW-mo/yr
|
$117,750 | $7,691 | $145,800 | $(-55,080.0) | ||
| TOTAL IMPLEMENTED | $101,637 | $39,121 |
$7,300
284,584
kWh
|
$1,082
-
kW-mo/yr
|
- | $2,535 | $145,800 | $(-55,080.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs