ITAC Assessment: IA0167
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ITAC Assessment: IA0167
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Assessment Year 1997
Principal Product road construction equipment
NAICS
n/a
SIC 3531: Construction Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 270,000
ft2
Annual Production 250
pieces
Production Hrs. Annual 5,460
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $87,797 3,063,013
kWh
Electricity Demand $96,135 10,260
kW-mo/yr
Natural Gas $59,913 15,060
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $151,613 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $132,828

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 3.2121: Convert to electrostatic powder coating $111,000 $7,800 - - - - $111,000
02 4.652: Replace existing equipment with more suitable substitutes $20,790 $71,000 - - $(-12,210.0)
-
MMBtu
$33,000 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,635 $18,214 $3,661
121,923
kWh
$3,974
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,537 $36,506 $3,631
201,641
kWh
$3,906
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,493 $1,484 $787
26,084
kWh
$706
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $775 $204 $441
15,826
kWh
$334
-
kW-mo/yr
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,120 $25 $1,198
39,859
kWh
$922
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $263 $500 $167
9,086
kWh
$96
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $151,613 $135,733 $9,885
414,419
kWh
$9,938
-
kW-mo/yr
$(-12,210.0)
-
MMBtu
$33,000 $111,000
TOTAL IMPLEMENTED $132,828 $79,504 $608
24,912
kWh
$430
-
kW-mo/yr
$(-12,210.0)
-
MMBtu
$33,000 $111,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs