ITAC Assessment: IA0166
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ITAC Assessment: IA0166
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Assessment Year 1997
Principal Product heavy equipment air filters
NAICS
n/a
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $50
M
to 100
M
# of Employees 377
Plant Area 174,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $137,497 5,383,060
kWh
Electricity Demand $88,700 14,052
kW-mo/yr
Electricity Fees $1,096 -
Natural Gas $133,042 40,897
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $129,922 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,869

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings
01 4.652: Replace existing equipment with more suitable substitutes $76,072 $336,000 - - - - - $51,072 - - $25,000
02 2.8113: Purchase gas directly from a contract gas supplier $31,899 $4,200 - - - $31,899
-
MMBtu
- - - - -
03 3.4154: Eliminate leaks in water lines and valves $9,799 $200 - - - - $3,727
-
Tgal
- - $6,072
-
Tgal
-
04 3.5315: Lease / purchase baler; sell cardboard to recycler $4,510 $100 - - - - - - $4,510 - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,401 $444 $1,623
63,599
kWh
$778
-
kW-mo/yr
- - - - - - -
06 2.4133: Use most efficient type of electric motors $318 $908 $215
8,499
kWh
$103
-
kW-mo/yr
- - - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,127 $1,532 $761
29,894
kWh
$366
-
kW-mo/yr
- - - - - - -
08 2.7442: Keep doors and windows shut when not on use $1,281 - - - - $1,281
-
MMBtu
- - - - -
09 2.3212: Optimize plant power factor $1,096 $4,700 - - $1,096 - - - - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $948 $3,374 $643
25,205
kWh
$305
-
kW-mo/yr
- - - - - - -
11 2.7135: Install occupancy sensors $471 $906 $471
18,464
kWh
- - - - - - - -
TOTAL RECOMMENDED $129,922 $352,364 $3,713
145,661
kWh
$1,552
-
kW-mo/yr
$1,096 $33,180
-
MMBtu
$3,727
-
Tgal
$51,072 $4,510 $6,072
-
Tgal
$25,000
TOTAL IMPLEMENTED $48,869 $15,358 $3,242
127,197
kWh
$1,552
-
kW-mo/yr
$1,096 $33,180
-
MMBtu
$3,727
-
Tgal
- - $6,072
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs