ITAC Assessment: IA0159
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ITAC Assessment: IA0159
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Assessment Year 1996
Principal Product structural steel
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 110,000
ft2
Annual Production 12,000
ton
Production Hrs. Annual 5,070
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $34,936 1,704,279
kWh
Electricity Demand $37,166 6,732
kW-mo/yr
Natural Gas $29,617 9,193
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,907 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,683

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,550 $5,500 $3,450
164,127
kWh
$2,100
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $746 $745 $448
21,395
kWh
$298
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $85 $136 $53
2,638
kWh
$32
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,036 $75 $2,500
118,992
kWh
$1,536
-
kW-mo/yr
-
05 2.4221: Install compressor air intakes in coolest locations $532 $306 $381
18,171
kWh
$151
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $552 $25 $319
15,240
kWh
$233
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $734 $1,347 $447
21,395
kWh
$287
-
kW-mo/yr
-
08 3.7198: Reduce / eliminate use of disposable product $672 $1,150 - - $672
-
lb
TOTAL RECOMMENDED $12,907 $9,284 $7,598
361,958
kWh
$4,637
-
kW-mo/yr
$672
-
lb
TOTAL IMPLEMENTED $11,683 $8,109 $7,279
346,718
kWh
$4,404
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs