ITAC Assessment: IA0154
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ITAC Assessment: IA0154
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Assessment Year 1996
Principal Product industrial wire products
NAICS
n/a
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 72,000
ft2
Annual Production 31,000
ton
Production Hrs. Annual 8,568
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $81,175 4,018,464
kWh
Electricity Demand $34,300 9,876
kW-mo/yr
Natural Gas $51,573 18,306
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,530 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,599

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings Administrative Changes Savings
01 2.3212: Optimize plant power factor $1,992 $6,660 - - - $1,992
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,837 $2,776 $1,546
81,477
kWh
$291
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,302 $5,112 $1,011
53,341
kWh
$291
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $1,939 $1,074 $1,618
85,287
kWh
$321
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,052 $100 $810
42,790
kWh
$242
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $347 $114 $295
15,533
kWh
$52
-
kW-mo/yr
- -
07 2.4314: Use synthetic lubricant $370 $915 $285
14,947
kWh
$55
-
kW-mo/yr
$30
-
lb
-
08 2.4133: Use most efficient type of electric motors $428 $1,082 $352
18,464
kWh
$76
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,263 $3,412 $2,751
144,783
kWh
$512
-
kW-mo/yr
- -
TOTAL RECOMMENDED $12,530 $21,245 $8,668
456,622
kWh
$1,840
-
kW-mo/yr
$30
-
lb
$1,992
TOTAL IMPLEMENTED $8,599 $13,511 $7,050
371,335
kWh
$1,519
-
kW-mo/yr
$30
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs