ITAC Assessment: IA0143
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ITAC Assessment: IA0143
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Assessment Year 1996
Principal Product Aluminum Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $1
M
to 5
M
# of Employees 45
Plant Area 22,500
ft2
Annual Production 1,913,487
lb
Production Hrs. Annual 6,000
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $20,586 820,340
kWh
Electricity Demand $15,282 2,736
kW-mo/yr
Electricity Fees $10,200 -
Natural Gas $62,575 20,553
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,809 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,962

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,183 $640 $820
30,481
kWh
$363
-
kW-mo/yr
- - -
02 2.2414: Use waste heat from hot flue gases to preheat $1,401 $1,128 - - $1,401
-
MMBtu
- -
03 2.4221: Install compressor air intakes in coolest locations $1,672 $463 $1,182
43,669
kWh
$490
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $282 $25 $197
7,327
kWh
$85
-
kW-mo/yr
- - -
05 3.4111: Use closed cycle process to minimize waste water production $27,825 $54,500 $2,894
108,148
kWh
$(-1,281.0)
-
kW-mo/yr
- $26,212
-
Tgal
-
06 3.3128: Utilize other methods to remove contaminants $5,446 $16,125 - - - - $5,446
-
lb
TOTAL RECOMMENDED $37,809 $72,881 $5,093
189,625
kWh
$(-343.0)
-
kW-mo/yr
$1,401
-
MMBtu
$26,212
-
Tgal
$5,446
-
lb
TOTAL IMPLEMENTED $30,962 $55,628 $5,093
189,625
kWh
$(-343.0)
-
kW-mo/yr
- $26,212
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs