ITAC Assessment: IA0141
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ITAC Assessment: IA0141
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Assessment Year 1996
Principal Product Ring Gears
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 200,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 6,720
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $89,526 4,388,335
kWh
Electricity Demand $72,509 10,416
kW-mo/yr
Electricity Fees $7,135 -
Natural Gas $91,496 34,685
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,211 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,453

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.7231: Use radiant heater for spot heating $9,887 $1,427 - - $9,887
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,108 $5,087 $1,564
76,495
kWh
$544
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $145 $1,366 $100
4,982
kWh
$45
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $102 $296 $70
3,517
kWh
$32
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,104 $239 $1,449
70,926
kWh
$655
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $862 $25 $596
29,308
kWh
$266
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $365 $150 $251
12,309
kWh
$114
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $341 $190 $236
11,723
kWh
$105
-
kW-mo/yr
- -
09 2.1233: Analyze flue gas for proper air/fuel ratio $1,350 $5,000 - - $1,350
-
MMBtu
-
10 3.6124: Burn waste oil for heat $4,051 $12,500 - - $4,051
-
MMBtu
-
11 3.7198: Reduce / eliminate use of disposable product $1,896 $2,755 - - - $1,896
-
lb
TOTAL RECOMMENDED $23,211 $29,035 $4,266
209,260
kWh
$1,761
-
kW-mo/yr
$15,288
-
MMBtu
$1,896
-
lb
TOTAL IMPLEMENTED $13,453 $4,843 $1,153
56,857
kWh
$517
-
kW-mo/yr
$9,887
-
MMBtu
$1,896
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs