ITAC Assessment: IA0137
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Assessment Year 1996
Principal Product tile
NAICS
n/a
SIC 3253: Ceramic Wall and Floor Tile
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 200,000
ft2
Annual Production 22,000
thousand feet
Production Hrs. Annual 8,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $209,100 9,839,977
kWh
Electricity Demand $186,118 19,200
kW-mo/yr
Electricity Fees $454 -
Natural Gas $437,939 249,390
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,072 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,888

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.2437: Recover waste heat from equipment $8,184 $11,600 - - $8,184
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,764 $3,872 $2,429
115,768
kWh
$1,335
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,889 $11,019 $3,033
144,490
kWh
$1,856
-
kW-mo/yr
- -
04 2.4224: Upgrade controls on compressors $2,480 $1,500 $1,126
53,634
kWh
$1,354
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,755 $134 $1,420
67,702
kWh
$1,335
-
kW-mo/yr
- -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $12,000 $100 - - - $12,000
-
lb
TOTAL RECOMMENDED $34,072 $28,225 $8,008
381,594
kWh
$5,880
-
kW-mo/yr
$8,184
-
MMBtu
$12,000
-
lb
TOTAL IMPLEMENTED $13,888 $16,525 $8,008
381,594
kWh
$5,880
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs