ITAC Assessment: IA0134
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ITAC Assessment: IA0134
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Assessment Year 1996
Principal Product steel lifting apparatus
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 205
Plant Area 97,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $243,678 10,166,471
kWh
Electricity Demand $199,713 34,392
kW-mo/yr
Electricity Fees $4,654 -
Natural Gas $177,913 59,160
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,121 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,121

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.4133: Use most efficient type of electric motors $1,854 $55,160 $1,243
52,462
kWh
$611
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,732 $1,914 $1,161
48,359
kWh
$571
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $9,178 $1,432 $6,100
254,103
kWh
$3,078
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,553 $3,556 $2,383
99,355
kWh
$1,170
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,030 $1,492 $690
28,722
kWh
$340
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $1,033 $997 $592
24,619
kWh
$441
-
kW-mo/yr
- - -
07 3.4111: Use closed cycle process to minimize waste water production $9,744 $14,835 $1,101
46,014
kWh
$542
-
kW-mo/yr
$8,101
-
Tgal
- -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $2,085 $7,400 - - - - $2,085
-
lb
09 3.6112: Use filter and drying oven to reduce sludge volume $1,197 $1,200 - - - $1,197
-
gal
-
10 3.7198: Reduce / eliminate use of disposable product $715 $1,500 - - - - $715
-
lb
TOTAL RECOMMENDED $32,121 $89,486 $13,270
553,634
kWh
$6,753
-
kW-mo/yr
$8,101
-
Tgal
$1,197
-
gal
$2,800
-
lb
TOTAL IMPLEMENTED $32,121 $89,486 $13,270
553,634
kWh
$6,753
-
kW-mo/yr
$8,101
-
Tgal
$1,197
-
gal
$2,800
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs