ITAC Assessment: IA0129
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ITAC Assessment: IA0129
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Assessment Year 1995
Principal Product zinc castings
NAICS
n/a
SIC 3364: Nonferrous Die-Castings, Except Aluminum
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 106,000
ft2
Annual Production 11,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,250 4,451,641
kWh
Natural Gas $152,515 50,119
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,576 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,618

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.8113: Purchase gas directly from a contract gas supplier $28,568 $4,200 - - $28,568
02 3.5242: Recover metals from spent solutions and recycle $73 - - $73
-
MMBtu
-
03 2.4239: Eliminate or reduce compressed air usage $961 $54 $961
22,860
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $470 $25 $470
11,137
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $720 $317 $720
16,999
kWh
- -
06 2.4221: Install compressor air intakes in coolest locations $899 $80 $899
21,395
kWh
- -
07 2.4314: Use synthetic lubricant $688 $634 $688
16,413
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $907 $322 $907
21,688
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $176 $270 $176
4,103
kWh
- -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $114 $288 $114
2,638
kWh
- -
TOTAL RECOMMENDED $33,576 $6,190 $4,935
117,233
kWh
$73
-
MMBtu
$28,568
TOTAL IMPLEMENTED $31,618 $4,676 $3,050
72,391
kWh
- $28,568
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs