ITAC Assessment: IA0121
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ITAC Assessment: IA0121
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Assessment Year 1995
Principal Product hydraulic cylinders
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 372,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $664,814 14,995,311
kWh
Natural Gas $122,518 48,521
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,043 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,032

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.3212: Optimize plant power factor $9,679 $39,996 $9,679
-
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,118 $170 $7,118
169,109
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $914 $408 $914
20,223
kWh
- -
04 2.2437: Recover waste heat from equipment $672 $440 - $672
-
MMBtu
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $466 $50 $466
11,137
kWh
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,906 $2,480 $2,906
69,168
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,650 $4,513 $1,650
39,273
kWh
- -
08 2.7135: Install occupancy sensors $117 $231 $117
2,638
kWh
- -
09 2.1213: Direct warmest air to combustion intake $887 $700 - $887
-
MMBtu
-
10 3.7115: Clean lines with "pigs" instead of solvents / solutions $5,634 $1,370 - - $5,634
-
lb
TOTAL RECOMMENDED $30,043 $50,358 $22,850
311,548
kWh
$1,559
-
MMBtu
$5,634
-
lb
TOTAL IMPLEMENTED $8,032 $578 $8,032
189,332
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs