ITAC Assessment: IA0112
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ITAC Assessment: IA0112
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Assessment Year 1995
Principal Product aluminum castings
NAICS
n/a
SIC 3361:
Sales Range $10
M
to 50
M
# of Employees 215
Plant Area 100,000
ft2
Annual Production 5,150,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $308,967 5,568,288
kWh
Natural Gas $360,500 136,205
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,772 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,516

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6214: Shut off pilots in standby equipment $38,404 $325 - $38,404
-
MMBtu
02 2.2514: Cover open tanks $12,802 $5,018 - $12,802
-
MMBtu
03 2.6218: Turn off equipment when not in use $8,978 $50 - $8,978
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,062 $9,608 $4,062
73,271
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,490 $951 $1,490
26,964
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $3,463 $500 $3,463
62,427
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,119 $325 $3,119
56,272
kWh
-
08 2.4239: Eliminate or reduce compressed air usage $1,454 $3,000 $1,454
26,377
kWh
-
TOTAL RECOMMENDED $73,772 $19,777 $13,588
245,311
kWh
$60,184
-
MMBtu
TOTAL IMPLEMENTED $59,516 $11,759 $12,134
218,934
kWh
$47,382
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs