ITAC Assessment: IA0071
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ITAC Assessment: IA0071
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Assessment Year 1993
Principal Product SOAP
NAICS
n/a
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area
n/a
Annual Production 40,000,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $294,619 5,073,564
kWh
Natural Gas $130,870 42,373
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,918 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,694

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.3212: Optimize plant power factor $11,929 $12,579 $11,929
-
kWh
- -
02 2.7261: Install timers and/or thermostats $1,895 $1,250 $1,084
18,757
kWh
$811
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $151 - $265
4,689
kWh
- $(-114.0)
04 2.7135: Install occupancy sensors $977 $1,477 $977
16,706
kWh
- -
05 2.4133: Use most efficient type of electric motors $3,546 $6,061 $3,546
60,961
kWh
- -
06 2.1213: Direct warmest air to combustion intake $501 $612 - $501
-
MMBtu
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $3,748 $25 $3,748
64,478
kWh
- -
08 2.2437: Recover waste heat from equipment $18,182 $3,000 $(-30.0)
(-586)
kWh
$18,212
-
MMBtu
-
09 2.4322: Use or replace with energy efficient substitutes $9,737 $25,000 $9,737
167,644
kWh
- -
10 2.2113: Repair or replace steam traps $688 $1,980 - $688
-
MMBtu
-
11 2.2614: Use cooling tower or economizer to replace chiller cooling $310 $520 $310
5,275
kWh
- -
12 2.2437: Recover waste heat from equipment $8,254 $9,000 - $8,254
-
MMBtu
-
TOTAL RECOMMENDED $59,918 $61,504 $31,566
337,924
kWh
$28,466
-
MMBtu
$(-114.0)
TOTAL IMPLEMENTED $31,694 $46,895 $30,309
316,529
kWh
$1,499
-
MMBtu
$(-114.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs