ITAC Assessment: IA0058
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ITAC Assessment: IA0058
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Assessment Year 1993
Principal Product cheese products
NAICS
n/a
SIC 2023: Dry, Condensed, and Evaporated Dairy Products
Sales Range $100
M
to 500
M
# of Employees 325
Plant Area 110,000
ft2
Annual Production 96,500,000
lb
Production Hrs. Annual 6,864
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $483,220 7,064,478
kWh
Natural Gas $93,190 34,696
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $119,703 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,391

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $1,306 $1,000 - $1,306
-
MMBtu
02 2.7243: Improve air circulation with destratification fans / other methods $416 $1,200 - $416
-
MMBtu
03 2.4133: Use most efficient type of electric motors $2,091 $4,600 $2,091
30,481
kWh
-
04 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $88,602 $95,000 - $88,602
-
MMBtu
05 2.4221: Install compressor air intakes in coolest locations $13,994 $250 $13,994
204,572
kWh
-
06 2.7135: Install occupancy sensors $4,847 $1,899 $4,847
70,926
kWh
-
07 2.2428: Use flue gases in radiant heater for space heating, ovens, etc $7,910 $30,000 - $7,910
-
MMBtu
08 2.1213: Direct warmest air to combustion intake $537 $1,100 - $537
-
MMBtu
TOTAL RECOMMENDED $119,703 $135,049 $20,932
305,979
kWh
$98,771
-
MMBtu
TOTAL IMPLEMENTED $17,391 $5,850 $16,085
235,053
kWh
$1,306
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs