ITAC Assessment: HO0227
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ITAC Assessment: HO0227
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Assessment Year 2000
Principal Product Truck Equipment
NAICS
n/a
SIC 3713: Truck and Bus Bodies
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 330,830
ft2
Annual Production 7,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,489 2,134,525
kWh
Electricity Demand $80,370 9,414
kW-mo/yr
Electricity Fees $11,077 -
LPG $92,127 11,033
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $358,935 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,988

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings One-time Revenue or Avoided Cost Savings
01 2.7124: Make a practice of turning off lights when not needed $1,311 - $1,311
32,825
kWh
- - - -
02 2.7111: Reduce illumination to minimum necessary levels $1,704 $1,408 $762
19,050
kWh
$942
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,582 $60 $707
17,878
kWh
$875
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $1,607 $1,200 $725
17,878
kWh
$882
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $31,378 $800 $31,378
785,170
kWh
- - - -
06 2.4226: Use / purchase optimum sized compressor $11,189 $21,600 $5,049
124,853
kWh
$6,140
-
kW-mo/yr
- - -
07 2.4239: Eliminate or reduce compressed air usage $1,044 $1,400 $1,044
26,084
kWh
- - - -
08 2.3511: Use plant owned transformers or lease transformers $6,919 $20,000 - - $6,919 - -
09 2.3212: Optimize plant power factor $9,937 $11,490 - - $9,937 - -
10 2.6218: Turn off equipment when not in use $1,493 - $1,493
16,706
kWh
- - - -
11 2.6218: Turn off equipment when not in use $2,235 - $2,235
56,272
kWh
- - - -
12 2.7442: Keep doors and windows shut when not on use $2,714 - - - - $2,714
-
MMBtu
-
13 4.424: Improve space comfort conditioning $1,560 $600 - - - - $1,560
14 4.111: Add equipment/ operators to reduce production bottleneck $20,800 $5,000 - - - - $20,800
15 4.111: Add equipment/ operators to reduce production bottleneck $4,666 $500 - - - - $4,666
16 4.111: Add equipment/ operators to reduce production bottleneck $39,375 $500 - - - - $39,375
17 4.111: Add equipment/ operators to reduce production bottleneck $6,240 $500 - - - - $6,240
18 4.131: Modify process to reduce material use/cost $32,340 - - - - - $32,340
19 4.131: Modify process to reduce material use/cost $6,836 $600 - - - - $6,836
20 4.611: Begin a practice of predictive / preventative maintenance $1,440 $968 - - - - $1,440
21 4.611: Begin a practice of predictive / preventative maintenance $2,000 $250 - - - - $2,000
22 4.511: Expand operations into unused space $153,465 $300,000 - - - - $153,465
23 3.6193: Install equipment (eg compactor) to reduce disposal costs $17,100 $6,500 - - - - $17,100
TOTAL RECOMMENDED $358,935 $373,376 $44,704
1,096,716
kWh
$8,839
-
kW-mo/yr
$16,856 $2,714
-
MMBtu
$285,822
TOTAL IMPLEMENTED $51,988 $4,218 $5,317
112,543
kWh
$1,817
-
kW-mo/yr
- $2,714
-
MMBtu
$42,140
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs