ITAC Assessment: HO0225
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ITAC Assessment: HO0225
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Assessment Year 2000
Principal Product Laminated Plastic Tubes
NAICS
n/a
SIC 3083: Laminated Plastics Plate, Sheet, and Profile Shapes
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 23,000
ft2
Annual Production 120,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $248,378 3,122,509
kWh
Electricity Demand $46,859 5,562
kW-mo/yr
Electricity Fees $2,231 -
Natural Gas $2,563 345
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $213,292 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $999

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $999 $1,969 $789
9,965
kWh
$210
-
kW-mo/yr
-
02 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $140,732 $210,000 $122,248
1,536,342
kWh
$18,484
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $1,058 $800 $919
11,430
kWh
$139
-
kW-mo/yr
-
04 2.4322: Use or replace with energy efficient substitutes $1,147 $7,000 $1,147
14,361
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,277 $800 $11,277
141,852
kWh
- -
06 2.4235: Remove or close off unneeded compressed air lines $2,819 $1,860 $2,819
35,463
kWh
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $12,603 $15 $10,947
137,456
kWh
$1,656
-
kW-mo/yr
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,294 $80 $1,294
16,413
kWh
- -
09 2.3212: Optimize plant power factor $5,459 $6,386 - - $5,459
10 2.3511: Use plant owned transformers or lease transformers $19,410 $20,000 - - $19,410
11 2.8113: Purchase gas directly from a contract gas supplier $256 $500 - - $256
12 4.431: Train operators for maximum operating efficiency $4,200 - - - $4,200
13 3.7121: Improve handling practices $2,100 $500 - - $2,100
14 3.5215: Avoid contamination of end pieces and reuse as feed stock $9,938 $100 - - $9,938
TOTAL RECOMMENDED $213,292 $250,010 $151,440
1,903,282
kWh
$20,489
-
kW-mo/yr
$41,363
TOTAL IMPLEMENTED $999 $1,969 $789
9,965
kWh
$210
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs