| Assessment Year | 2000 |
|---|---|
| Principal Product | Castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 77 |
| Plant Area |
60,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $355,377 | 4,927,315 |
kWh
|
$0.072 |
| Electricity Demand | $91,137 | 21,444 |
kW-mo/yr
|
$4.25 |
| LPG | $14,635 | 2,797 |
MMBtu
|
$5.23 |
| Other Gas | $8,650 | 1,081 |
MMBtu
|
$8.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $94,258 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,524 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,727 | $8,392 |
$2,338
32,532
kWh
|
$389
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $15,554 | $21,600 |
$15,554
184,936
kWh
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $697 | $600 |
$697
2,931
kWh
|
- | - | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $14,666 | - |
$14,666
174,385
kWh
|
- | - | - | - | |
| 05 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $723 | $4,000 |
$620
8,499
kWh
|
$103
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.3191: Use demand controller or load shedder | $16,014 | $2,700 | - |
$16,014
-
kW-mo/yr
|
- | - | - | |
| 07 | 4.322: Eliminate old stock and modify inventory control | $7,500 | $5,000 | - | - | - | - | $7,500 | |
| 08 | 4.111: Add equipment/ operators to reduce production bottleneck | $30,000 | $4,000 | - | - | - | - | $30,000 | |
| 09 | 3.5221: Recycle casting sand | $5,475 | $500 | - | - | - |
$5,475
-
lb
|
- | |
| 10 | 3.4155: Meter waste water | $902 | - | - | - |
$902
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $94,258 | $46,792 |
$33,875
403,283
kWh
|
$16,506
-
kW-mo/yr
|
$902
-
Tgal
|
$5,475
-
lb
|
$37,500 | ||
| TOTAL IMPLEMENTED | $40,524 | $17,492 |
$3,655
43,962
kWh
|
$492
-
kW-mo/yr
|
$902
-
Tgal
|
$5,475
-
lb
|
$30,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs