ITAC Assessment: HO0174
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ITAC Assessment: HO0174
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Assessment Year 1998
Principal Product iron castings
NAICS
n/a
SIC 3322: Malleable Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 314
Plant Area 140,000
ft2
Annual Production 7,600
ton
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $211,039 5,109,906
kWh
Electricity Demand $91,557 14,217
kW-mo/yr
Electricity Fees $66,797 -
Natural Gas $346,224 54,345
MMBtu
Coal $723,840 170,478
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,112 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,116

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,898 $20,287 $3,739
89,977
kWh
$1,159
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $875 $2,308 $875
21,102
kWh
- - -
03 2.4221: Install compressor air intakes in coolest locations $1,918 $1,500 $1,476
35,756
kWh
$442
-
kW-mo/yr
- -
04 2.2511: Insulate bare equipment $4,561 $7,680 - - $4,561
-
MMBtu
-
05 4.513: Re-arrange equipment layout to reduce labor costs $7,800 $8,000 - - - $7,800
06 4.514: Re-arrange equipment layout to reduce handling costs $24,960 $5,000 - - - $24,960
07 4.431: Train operators for maximum operating efficiency $7,800 - - - - $7,800
08 4.652: Replace existing equipment with more suitable substitutes $2,300 - - - - $2,300
TOTAL RECOMMENDED $55,112 $44,775 $6,090
146,835
kWh
$1,601
-
kW-mo/yr
$4,561
-
MMBtu
$42,860
TOTAL IMPLEMENTED $9,116 $21,787 $5,215
125,733
kWh
$1,601
-
kW-mo/yr
- $2,300
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs