ITAC Assessment: HO0157
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ITAC Assessment: HO0157
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Assessment Year 1997
Principal Product Pharmaceutical products
NAICS
n/a
SIC 2833: Medicinal Chemicals and Botanical Products
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 246,000
ft2
Annual Production 9,624,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $256,057 3,095,545
kWh
Electricity Demand $63,620 7,575
kW-mo/yr
Electricity Fees $(-36,608.0) -
Natural Gas $64,617 14,929
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $117,011 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $77,989

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $34,962 $81,329 $28,511
343,200
kWh
$6,451
-
kW-mo/yr
- - - -
02 2.7111: Reduce illumination to minimum necessary levels $2,732 $300 $2,287
27,550
kWh
$445
-
kW-mo/yr
- - - -
03 2.7131: Add area lighting switches $1,213 $350 $1,213
14,654
kWh
- - - - -
04 2.7135: Install occupancy sensors $12,745 $1,800 $12,745
153,576
kWh
- - - - -
05 2.4221: Install compressor air intakes in coolest locations $4,419 $1,000 $3,699
44,549
kWh
$720
-
kW-mo/yr
- - - -
06 2.2414: Use waste heat from hot flue gases to preheat $10,486 $11,610 - - $10,486
-
MMBtu
- - -
07 4.441: Install automatic packing equipment $5,850 $20,000 - - - - $5,850 -
08 4.432: Cross-train personnel to avoid lost time $8,640 $500 - - - - $8,640 -
09 3.4111: Use closed cycle process to minimize waste water production $4,716 $10,000 - - - - - $4,716
10 3.3127: Use adsorption, ion exchange to remove contaminants $31,248 $20,000 - - - $31,248
-
gal
- -
TOTAL RECOMMENDED $117,011 $146,889 $48,455
583,529
kWh
$7,616
-
kW-mo/yr
$10,486
-
MMBtu
$31,248
-
gal
$14,490 $4,716
TOTAL IMPLEMENTED $77,989 $131,679 $29,724
357,854
kWh
$6,451
-
kW-mo/yr
- $31,248
-
gal
$5,850 $4,716
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs