ITAC Assessment: HO0146
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ITAC Assessment: HO0146
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Assessment Year 1997
Principal Product Powder coating
NAICS
n/a
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 15
Plant Area 15,000
ft2
Annual Production 50,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $17,471 178,781
kWh
Electricity Demand $8,887 800
kW-mo/yr
Electricity Fees $1,862 -
Natural Gas $63,328 7,790
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $192,841 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $175,203

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.4133: Use most efficient type of electric motors $238 $234 $238
2,345
kWh
- - - - -
02 2.4221: Install compressor air intakes in coolest locations $616 $500 $318
2,638
kWh
$298
-
kW-mo/yr
- - - -
03 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,400 $6,500 - - - $2,400
-
lb
- -
04 2.2511: Insulate bare equipment $16,827 $7,700 - - $16,827
-
MMBtu
- - -
05 4.513: Re-arrange equipment layout to reduce labor costs $15,000 $200 - - - - $15,000 -
06 4.321: Optimize production lot sizes and inventories $104,000 - - - - - $104,000 -
07 3.5311: Recover and reuse waste material $53,760 - - - - - $48,000 $5,760
TOTAL RECOMMENDED $192,841 $15,134 $556
4,983
kWh
$298
-
kW-mo/yr
$16,827
-
MMBtu
$2,400
-
lb
$167,000 $5,760
TOTAL IMPLEMENTED $175,203 $8,200 $318
2,638
kWh
$298
-
kW-mo/yr
$16,827
-
MMBtu
- $152,000 $5,760
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs