| Assessment Year | 1996 |
|---|---|
| Principal Product | Styrofoam Cups |
| NAICS |
n/a
|
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
83,000
ft2
|
| Annual Production | 8,300,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $804,078 | 11,009,965 |
kWh
|
$0.073 |
| Electricity Demand | $170,194 | 17,764 |
kW-mo/yr
|
$9.58 |
| Electricity Fees | $7,932 | - |
|
- |
| Natural Gas | $848,546 | 273,845 |
MMBtu
|
$3.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $750,320 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $205,873 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,898 | $27,392 |
$17,670
241,794
kWh
|
$3,228
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $20,894 | $19,210 |
$17,670
241,794
kWh
|
$3,224
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $179,887 | $800,000 |
$513,959
7,032,825
kWh
|
$94,238
-
kW-mo/yr
|
$(-334,062.0)
-
MMBtu
|
- | $(-94,248.0) | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $18,091 | $22,000 |
$15,335
209,848
kWh
|
$2,756
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $35,718 | $5,590 |
$30,206
413,247
kWh
|
$5,512
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 4.321: Optimize production lot sizes and inventories | $196,000 | $50,000 | - | - | - | - | - | - | $196,000 | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $19,642 | $14,400 |
$15,108
206,917
kWh
|
$2,834
-
kW-mo/yr
|
- | - | $1,700 | - | - | |
| 08 | 3.4111: Use closed cycle process to minimize waste water production | $507 | $930 | - | - | - |
$507
-
Tgal
|
- | - | - | |
| 09 | 4.431: Train operators for maximum operating efficiency | $63,000 | $56,700 | - | - | - | - | - | - | $63,000 | |
| 10 | 4.513: Re-arrange equipment layout to reduce labor costs | $130,320 | $186,569 | - | - | - | - | $49,920 | - | $80,400 | |
| 11 | 3.2176: Increase use of automation | $65,363 | $26,200 | - | - | - | - | - | $65,363 | - | |
| TOTAL RECOMMENDED | $750,320 | $1,208,991 |
$609,948
8,346,425
kWh
|
$111,792
-
kW-mo/yr
|
$(-334,062.0)
-
MMBtu
|
$507
-
Tgal
|
$(-42,628.0) | $65,363 | $339,400 | ||
| TOTAL IMPLEMENTED | $205,873 | $135,092 |
$65,546
896,835
kWh
|
$11,964
-
kW-mo/yr
|
- | - | - | $65,363 | $63,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs