ITAC Assessment: GT0854
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ITAC Assessment: GT0854
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Assessment Year 2008
Principal Product Process Chemicals
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 30
Plant Area 275,000
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 6,250
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,676 2,194,000
kWh
Electricity Demand $66,208 4,640
kW-mo/yr
Electricity Fees $10,655 -
Natural Gas $206,270 25,825
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,803 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $61,012

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2135: Repair and eliminate steam leaks $2,568 $700 - - $2,568
-
MMBtu
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $4,745 $3,000 - - $5,745
-
MMBtu
$(-1,000.0) - -
03 2.2121: Increase amount of condensate returned $5,970 $2,500 - - $2,694
-
MMBtu
- $1,943 $1,333
-
Tgal
04 2.2113: Repair or replace steam traps $25,424 $5,000 - - $25,424
-
MMBtu
- - -
05 2.2414: Use waste heat from hot flue gases to preheat $13,990 $80,000 - - $13,990
-
MMBtu
- - -
06 2.1241: Reduce excessive boiler blowdown $4,690 - - - $3,711
-
MMBtu
- $979 -
07 2.1243: Use heat from boiler blowdown to preheat boiler feed water $9,141 $10,000 - - $9,141
-
MMBtu
- - -
08 2.4226: Use / purchase optimum sized compressor $14,260 $23,000 $9,020
185,625
kWh
$5,240
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $14,015 $35,125 $10,910
224,486
kWh
$3,105
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $94,803 $159,325 $19,930
410,111
kWh
$8,345
-
kW-mo/yr
$63,273
-
MMBtu
$(-1,000.0) $2,922 $1,333
-
Tgal
TOTAL IMPLEMENTED $61,012 $66,825 $19,930
410,111
kWh
$8,345
-
kW-mo/yr
$33,737
-
MMBtu
$(-1,000.0) - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs