ITAC Assessment: GT0848
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ITAC Assessment: GT0848
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Assessment Year 2008
Principal Product Aluminum Extrusion
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 144,600
ft2
Annual Production 24,000,000
pieces
Production Hrs. Annual 4,680
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $313,331 6,454,469
kWh
Electricity Demand $129,170 8,023
kW-mo/yr
Natural Gas $356,515 38,908
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $202,360 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,146

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings
01 2.2437: Recover waste heat from equipment $11,250 $19,500 - - - $11,250
-
MMBtu
-
02 2.2314: Replace heat treating oven with more efficient unit $180,800 $541,073 $131,962
2,639,250
kWh
- $2,370 $(-73,532.0)
-
MMBtu
$120,000
03 2.4221: Install compressor air intakes in coolest locations $340 $1,000 $340
6,642
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,718 $3,250 $3,717
74,350
kWh
$1
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,088 - $2,087
41,743
kWh
$1
-
kW-mo/yr
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,164 $10,000 $4,163
83,267
kWh
$1
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $202,360 $574,823 $142,269
2,845,252
kWh
$3
-
kW-mo/yr
$2,370 $(-62,282.0)
-
MMBtu
$120,000
TOTAL IMPLEMENTED $6,146 $4,250 $6,144
122,735
kWh
$2
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs