ITAC Assessment: GT0847
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ITAC Assessment: GT0847
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Assessment Year 2008
Principal Product Ceramic Bricks and Fibers
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $100
M
to 500
M
# of Employees 600
Plant Area 244,000
ft2
Annual Production 112,600,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,975,092 84,349,175
kWh
Natural Gas $3,427,832 358,571
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,533,369 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $729,921

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 3.8312: Use building materials which require less energy to produce $153,731 - $153,730
2,873,280
kWh
$1
-
kW-mo/yr
- - -
02 3.5211: Reuse scrap glass as feed stock $729,921 $850,000 $21,080
394,000
kWh
$1
-
kW-mo/yr
- $118,140
-
lb
$590,700
03 2.2414: Use waste heat from hot flue gases to preheat $798,070 $1,116,000 - - $798,070
-
MMBtu
- -
04 2.2414: Use waste heat from hot flue gases to preheat $788,500 $514,500 - - $788,500
-
MMBtu
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $40,596 $8,400 $40,596
758,800
kWh
- - - -
06 2.4222: Install adequate dryers on air lines to eliminate blowdown $22,551 $68,143 $22,550
421,444
kWh
$1
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $2,533,369 $2,557,043 $237,956
4,447,524
kWh
$3
-
kW-mo/yr
$1,586,570
-
MMBtu
$118,140
-
lb
$590,700
TOTAL IMPLEMENTED $729,921 $850,000 $21,080
394,000
kWh
$1
-
kW-mo/yr
- $118,140
-
lb
$590,700
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs