ITAC Assessment: GT0846
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ITAC Assessment: GT0846
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Assessment Year 2008
Principal Product Carpet
NAICS 314110: Carpet and Rug Mills
SIC 2273: Carpets and Rugs
Sales Range $100
M
to 500
M
# of Employees 365
Plant Area 348,000
ft2
Annual Production 234,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $694,446 17,606,200
kWh
Electricity Demand $167,530 39,888
kW-mo/yr
Natural Gas $2,989,254 364,830
MMBtu
Fuel Oil #6 $1,214,438 165,751
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $905,525 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $317,187

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $61,777 $40,000 - - $56,777
-
MMBtu
- $5,000 -
02 2.2163: Use minimum steam operating pressure $16,146 $15,536 - - $16,146
-
MMBtu
- - -
03 2.2122: Install / repair insulation on condensate lines $830 $1,094 - - $830
-
MMBtu
- - -
04 2.2128: Use steam condensate for hot water supply (non-potable) $17,989 $26,900 - - $11,915
-
MMBtu
$3,037
-
Tgal
- $3,037
-
Tgal
05 2.2447: Heat water with exhaust heat $551,313 $130,000 - - $537,583
-
MMBtu
- - $13,730
-
Tgal
06 2.2449: Recover heat from exhausted steam, hot air or hot water $59,040 $65,000 - - $59,040
-
MMBtu
- - -
07 3.1191: Change procedures / equipment / operating conditions $155,720 $30,000 $130,222
3,035,482
kWh
$25,498
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $24,504 $70,103 $20,492
477,660
kWh
$4,012
-
kW-mo/yr
- - - -
09 2.4226: Use / purchase optimum sized compressor $18,206 $35,000 $15,048
376,200
kWh
$3,158
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $905,525 $413,633 $165,762
3,889,342
kWh
$32,668
-
kW-mo/yr
$682,291
-
MMBtu
$3,037
-
Tgal
$5,000 $16,767
-
Tgal
TOTAL IMPLEMENTED $317,187 $220,639 $150,714
3,513,142
kWh
$29,510
-
kW-mo/yr
$131,963
-
MMBtu
- $5,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs