ITAC Assessment: GT0842
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ITAC Assessment: GT0842
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Assessment Year 2007
Principal Product Towels
NAICS 313210: Broadwoven Fabric Mills
SIC 2211: Broadwoven Fabric Mills, Cotton
Sales Range $10
M
to 50
M
# of Employees 192
Plant Area 70,000
ft2
Annual Production 5,600,000
lb
Production Hrs. Annual 7,056
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $243,377 5,753,600
kWh
Electricity Demand $145,274 13,862
kW-mo/yr
Electricity Fees $28,067 -
Natural Gas $733,837 85,027
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $191,680 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $75,550

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2136: Install / repair insulation on steam lines $5,980 $1,603 - $5,980
-
MMBtu
-
02 2.5111: Convert from indirect to direct fired systems $17,400 $27,000 - $17,400
-
MMBtu
-
03 2.2414: Use waste heat from hot flue gases to preheat $14,060 $26,800 - $14,060
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $76,200 $20,000 - $76,200
-
MMBtu
-
05 2.6231: Utilize controls to operate equipment only when needed $4,090 $3,900 $4,090
90,250
kWh
- -
06 3.8131: Use water-based adhesives $1,960 - - $3,920
-
MMBtu
$(-1,960.0)
07 2.2711: Utilize outside air instead of conditioned air for drying $63,520 $7,000 - $63,520
-
MMBtu
-
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,470 $11,100 $8,470
187,155
kWh
- -
TOTAL RECOMMENDED $191,680 $97,403 $12,560
277,405
kWh
$181,080
-
MMBtu
$(-1,960.0)
TOTAL IMPLEMENTED $75,550 $12,503 $4,090
90,250
kWh
$73,420
-
MMBtu
$(-1,960.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs