ITAC Assessment: WM0170
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ITAC Assessment: WM0170
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Assessment Year 2022
Principal Product Coating and Converting
NAICS 339999: All Other Miscellaneous Manufacturing
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 150,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $482,938 8,339,847
kWh
Electricity Demand $268,439 19,238
kW-mo/yr
Electricity Fees $94,518 -
Natural Gas $589,746 129,699
MMBtu
Waste Disposal Costs
Water Usage $76,854 17,997
Tgal
TOTAL YEARLY COSTS $1,512,495
RECOMMENDED SAVINGS* $20,286 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,656

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.3212: Optimize plant power factor $5,931 $24,300 - $5,931
-
kW-mo/yr
-
02 2.7144: Install spectral reflectors / delamp $4,328 $3,000 $3,089
53,267
kWh
$1,239
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,204 $875 $2,867
49,438
kWh
$1,336
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,851 $3,500 $2,035
35,090
kWh
$816
-
kW-mo/yr
-
05 2.3132: Recharge batteries on during off-peak demand periods $1,828 $1,500 - - $1,828
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $598 $880 $498
8,594
kWh
$100
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $330 $182 $235
4,060
kWh
$94
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $216 $260 $154
2,661
kWh
$62
-
kW-mo/yr
-
TOTAL RECOMMENDED $20,286 $34,497 $8,880
153,110
kWh
$9,578
-
kW-mo/yr
$1,828
TOTAL IMPLEMENTED $13,656 $31,242 $5,514
95,078
kWh
$8,142
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs