ITAC Assessment: GT0808
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ITAC Assessment: GT0808
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Assessment Year 2005
Principal Product Rugs
NAICS 314110: Carpet and Rug Mills
SIC 2273: Carpets and Rugs
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 650,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 8,640
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $360,000 5,547,000
kWh
Electricity Demand $368,000 11,750
kW-mo/yr
Electricity Fees $30,000 -
Natural Gas $778,000 118,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $279,883 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,783

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2162: Reduce excess steam bleeding $205,920 $22,000 - - $205,920
-
MMBtu
02 2.4231: Reduce the pressure of compressed air to the minimum required $20,498 - $12,152
419,040
kWh
$8,346
-
kW-mo/yr
-
03 2.4224: Upgrade controls on compressors $7,554 $3,000 - $7,554
-
kW-mo/yr
-
04 2.4223: Install direct acting units in place of compressed air pressure system in safety system $939 $360 $557
19,207
kWh
$382
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $23,091 $62,476 $13,689
472,046
kWh
$9,402
-
kW-mo/yr
-
06 2.1223: Install smaller boiler (increase high fire duty cycle) $16,309 $15,800 - - $16,309
-
MMBtu
07 2.4221: Install compressor air intakes in coolest locations $255 $350 $255
8,809
kWh
- -
08 2.2163: Use minimum steam operating pressure $5,317 - - - $5,317
-
MMBtu
TOTAL RECOMMENDED $279,883 $103,986 $26,653
919,102
kWh
$25,684
-
kW-mo/yr
$227,546
-
MMBtu
TOTAL IMPLEMENTED $44,783 $63,186 $26,653
919,102
kWh
$18,130
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs