ITAC Assessment: GT0799
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ITAC Assessment: GT0799
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Assessment Year 2005
Principal Product Transformers
NAICS 335311: Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612: Power, Distribution, and Specialty Transformers
Sales Range $50
M
to 100
M
# of Employees 499
Plant Area 650,000
ft2
Annual Production 150,000
pieces
Production Hrs. Annual 4,106
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,070,008 25,512,124
kWh
Natural Gas $564,128 86,758
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,029 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,082

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $6,890 $450 - $7,340
-
MMBtu
$(-450.0) -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,582 $3,682 $4,582
134,686
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,040 $280,000 $1,040
30,426
kWh
- - -
04 2.2614: Use cooling tower or economizer to replace chiller cooling $4,608 $12,000 $5,208
152,717
kWh
- - $(-600.0)
05 2.2437: Recover waste heat from equipment $29,409 $260,000 - $29,409
-
MMBtu
- -
06 2.4226: Use / purchase optimum sized compressor $16,500 $60,000 $16,500
483,524
kWh
- - -
TOTAL RECOMMENDED $63,029 $616,132 $27,330
801,353
kWh
$36,749
-
MMBtu
$(-450.0) $(-600.0)
TOTAL IMPLEMENTED $21,082 $63,682 $21,082
618,210
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs