ITAC Assessment: GT0795
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ITAC Assessment: GT0795
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Assessment Year 2004
Principal Product COTTON BLENDED FABRIC
NAICS 313320: Fabric Coating Mills
SIC 2211: Broadwoven Fabric Mills, Cotton
Sales Range n/a
# of Employees 150
Plant Area 500,000
ft2
Annual Production 67,150
thousand feet
Production Hrs. Annual 8,568
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $539,129 29,631,600
kWh
Electricity Demand $437,955 49,944
kW-mo/yr
Electricity Fees $14,115 -
Natural Gas $124,212 22,329
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $178,024 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4226: Use / purchase optimum sized compressor $43,709 - $21,667
940,800
kWh
$22,042
-
kW-mo/yr
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $42,201 $34,000 $27,972
1,214,600
kWh
$14,229
-
kW-mo/yr
- - - -
03 2.4314: Use synthetic lubricant $30,353 - $20,119
873,600
kWh
$10,234
-
kW-mo/yr
- - - -
04 2.7111: Reduce illumination to minimum necessary levels $12,828 $48,861 $6,065
263,340
kWh
$3,085
-
kW-mo/yr
- - $3,678 -
05 3.4155: Meter waste water $7,272 - - - - $7,272 - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,890 $836 $2,580
112,056
kWh
$1,310
-
kW-mo/yr
- - - -
07 2.2135: Repair and eliminate steam leaks $5,380 $4,000 - - $4,270
-
MMBtu
- - $1,110
-
Tgal
08 2.7122: Disconnect ballasts $1,696 $3,640 $1,124
48,800
kWh
$572
-
kW-mo/yr
- - - -
09 2.1223: Install smaller boiler (increase high fire duty cycle) $18,125 $6,300 - - $18,125
-
MMBtu
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $12,570 $2,910 $7,850
341,163
kWh
$4,720
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $178,024 $100,547 $87,377
3,794,359
kWh
$56,192
-
kW-mo/yr
$22,395
-
MMBtu
$7,272 $3,678 $1,110
-
Tgal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs