| Assessment Year | 2004 |
|---|---|
| Principal Product | FROZEN DESSERTS |
| NAICS | 311520: Ice Cream and Frozen Dessert Manufacturing |
| SIC | 2024: Ice Cream and Frozen Desserts |
| Sales Range | $10 M to 50M |
| # of Employees | 178 |
| Plant Area |
160,000
ft2
|
| Annual Production | 8,000
Tgal
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $407,759 | 13,175,520 |
kWh
|
$0.031 |
| Electricity Demand | $389,045 | 47,497 |
kW-mo/yr
|
$8.19 |
| Electricity Fees | $8,049 | - |
|
- |
| Natural Gas | $147,842 | 23,434 |
MMBtu
|
$6.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,147 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,118 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $6,020 | $11,903 |
$5,262
175,359
kWh
|
$758
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.1222: Install turbulators | $11,482 | $12,800 | n/a | - | - |
$11,482
-
MMBtu
|
- | - | - |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,654 | $10,261 |
$1,811
60,430
kWh
|
$2,843
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2628: Utilize a less expensive cooling method | $25,046 | $92,125 |
$15,000
499,961
kWh
|
- | - |
$1,420
-
Tgal
|
$6,954 |
$1,672
-
Tgal
|
|
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,772 | $500 | - | - |
$4,772
-
MMBtu
|
- | - | - | |
| 06 | 2.8112: Combine utility meters | $23,320 | - | - | - | - | - | $23,320 | - | |
| 07 | 2.4226: Use / purchase optimum sized compressor | $1,729 | $1,209 |
$1,729
57,638
kWh
|
- | - | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,512 | - |
$2,480
85,680
kWh
|
$4,032
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.2135: Repair and eliminate steam leaks | $7,453 | $900 | - | - |
$7,453
-
MMBtu
|
- | - | - | |
| 10 | 2.5111: Convert from indirect to direct fired systems | $12,344 | $20,000 | - | - |
$12,344
-
MMBtu
|
- | - | - | |
| 11 | 2.2437: Recover waste heat from equipment | $1,325 | $1,600 |
$1,314
43,800
kWh
|
$960
-
kW-mo/yr
|
$(-949.0)
-
MMBtu
|
- | - | - | |
| 12 | 2.1111: Control pressure on steamer operations | $2,490 | $800 | - | - |
$2,490
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $107,147 | $152,098 |
$27,596
922,868
kWh
|
$8,593
-
kW-mo/yr
|
$37,592
-
MMBtu
|
$1,420
-
Tgal
|
$30,274 |
$1,672
-
Tgal
|
||
| TOTAL IMPLEMENTED | $27,118 | $25,573 |
$8,802
293,427
kWh
|
$3,601
-
kW-mo/yr
|
$14,715
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs