ITAC Assessment: GT0777
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ITAC Assessment: GT0777
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Assessment Year 2004
Principal Product YARN
NAICS 313110: Fiber, Yarn, and Thread Mills
SIC 2281: Yarn Spinning Mills
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 250,000
ft2
Annual Production 42,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $819,780 33,053,000
kWh
Electricity Demand $239,102 67,680
kW-mo/yr
Electricity Fees $79,701 -
Natural Gas $176,239 32,734
MMBtu
Fuel Oil #2 $77,993 11,311
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,667 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,462

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $7,136 - $5,235
216,309
kWh
$1,901
-
kW-mo/yr
-
02 2.4226: Use / purchase optimum sized compressor $14,877 $800 $10,919
451,181
kWh
$3,958
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $12,295 $1,400 $9,023
372,866
kWh
$3,272
-
kW-mo/yr
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,122 $10,970 $7,348
303,653
kWh
$2,774
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,910 $1,000 $1,340
55,370
kWh
$570
-
kW-mo/yr
-
06 2.4322: Use or replace with energy efficient substitutes $2,122 $2,320 $1,556
64,348
kWh
$566
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $19,878 $81,651 n/a $13,312
550,106
kWh
$6,566
-
kW-mo/yr
-
08 2.1243: Use heat from boiler blowdown to preheat boiler feed water $13,327 $20,670 n/a - - $13,327
-
MMBtu
TOTAL RECOMMENDED $81,667 $118,811 $48,733
2,013,833
kWh
$19,607
-
kW-mo/yr
$13,327
-
MMBtu
TOTAL IMPLEMENTED $48,462 $16,490 $35,421
1,463,727
kWh
$13,041
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs