| Assessment Year | 2003 |
|---|---|
| Principal Product | FABRIC DYEING |
| NAICS | 313310: Textile and Fabric Finishing Mills |
| SIC | 2261: Finishers of Broadwoven Fabrics of Cotton |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
20,000,000
ft2
|
| Annual Production | 10,500,000
lb
|
| Production Hrs. Annual | 8,000
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $215,312 | 5,610,000 |
kWh
|
$0.038 |
| Electricity Demand | $55,981 | 13,782 |
kW-mo/yr
|
$4.06 |
| Electricity Fees | $15,072 | - |
|
- |
| Natural Gas | $787,276 | 155,318 |
MMBtu
|
$5.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $613,734 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $570,131 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Other Energy Savings | Water Disposal Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1331: Burn a less expensive grade of fuel | $24,451 | $69,000 | - | - | - |
$24,451
-
MMBtu
|
- | - | - | - | |
| 02 | 2.8113: Purchase gas directly from a contract gas supplier | $146,600 | $104,000 | - | - | - | - | - | - | $146,600 | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,080 | - | - | - |
$10,080
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $788 | $1,731 |
$536
20,844
kWh
|
$252
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.2136: Install / repair insulation on steam lines | $840 | $678 | - | - | - | - |
$840
-
MMBtu
|
- | - | - | |
| 06 | 2.2121: Increase amount of condensate returned | $87,548 | $12,750 | - | - | - | - |
$64,821
-
MMBtu
|
- | - |
$22,727
-
Tgal
|
|
| 07 | 2.2514: Cover open tanks | $16,490 | $6,500 | - | - |
$16,490
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,324 | $2,271 |
$3,524
97,020
kWh
|
$800
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,607 | $1,414 |
$1,974
76,800
kWh
|
$633
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.1113: Reduce combustion air flow to optimum | $26,325 | $5,750 | - | - |
$26,325
-
MMBtu
|
- | - | - | - | - | |
| 11 | 3.4115: Recover and reuse cooling water | $293,681 | $201,600 | - | - |
$137,927
-
MMBtu
|
- | - |
$155,754
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $613,734 | $405,694 |
$6,034
194,664
kWh
|
$1,685
-
kW-mo/yr
|
$190,822
-
MMBtu
|
$24,451
-
MMBtu
|
$65,661
-
MMBtu
|
$155,754
-
Tgal
|
$146,600 |
$22,727
-
Tgal
|
||
| TOTAL IMPLEMENTED | $570,131 | $391,713 |
$5,498
173,820
kWh
|
$1,433
-
kW-mo/yr
|
$148,007
-
MMBtu
|
$24,451
-
MMBtu
|
$65,661
-
MMBtu
|
$155,754
-
Tgal
|
$146,600 |
$22,727
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Other Energy Savings | Water Disposal Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs