ITAC Assessment: GT0681
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ITAC Assessment: GT0681
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Assessment Year 1999
Principal Product Extruded Aluminum
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 97
Plant Area 120,000
ft2
Annual Production 14,400,000
lb
Production Hrs. Annual 4,500
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,730 5,034,291
kWh
Electricity Demand $193,542 1,901
kW-mo/yr
Electricity Fees $39,937 -
Natural Gas $154,319 40,696
MMBtu
LPG $9,653 1,380
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $227,463 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,917

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $10,162 - - - - - - - - - $10,162 - -
02 2.1133: Adjust burners for efficient operation $45,788 - - - - $48,488
-
MMBtu
- - - $(-2,700.0) - - -
03 3.5142: Treat and reuse equipment cleaning solutions $6,800 - - - - - - $12,200
-
gal
- $(-5,400.0) - - -
04 3.4153: Use counter current rinsing to reduce waste water $1,667 $600 - - - - $1,667
-
Tgal
- - - - - -
05 3.6192: Use a less expensive method of waste removal $12,917 $4,800 - - - - - $12,917
-
gal
- - - - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $8,596 $2,360 - - - $8,596
-
MMBtu
- - - - - - -
07 2.6218: Turn off equipment when not in use $1,970 $1,950 $1,970
72,098
kWh
- - - - - - - - - -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $5,540 $6,700 - - - - - - $5,540
-
lb
- - - -
09 3.1162: Use less wasteful packaging $1,024 $3,500 - - - - - - - - - $1,024 -
10 4.122: Develop standard procedures to improve internal yields $125,800 $64,000 - - - - - - - - - - $125,800
11 2.4133: Use most efficient type of electric motors $4,431 $57,365 $1,563
64,771
kWh
$2,868
-
kW-mo/yr
- - - - - - - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $2,768 $6,225 $903
35,170
kWh
$1,710
-
kW-mo/yr
$155 - - - - - - - -
TOTAL RECOMMENDED $227,463 $147,500 $4,436
172,039
kWh
$4,578
-
kW-mo/yr
$155 $57,084
-
MMBtu
$1,667
-
Tgal
$25,117
-
gal
$5,540
-
lb
$(-8,100.0) $10,162 $1,024 $125,800
TOTAL IMPLEMENTED $12,917 $4,800 - - - - - $12,917
-
gal
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs