ITAC Assessment: SF0400
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ITAC Assessment: SF0400
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Assessment Year 2011
Principal Product Compound Plastic Bags and Laminated, Multiwall Flexible Packaging
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 130,000
ft2
Annual Production 13,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $898,877 9,782,370
kWh
Electricity Demand $357,186 21,072
kW-mo/yr
Electricity Fees $16,587 -
Natural Gas $373,515 56,720
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,029 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7224: Reduce space conditioning during non-working hours $6,777 - $2,103
22,880
kWh
- - $4,674
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,056 - $2,056
22,376
kWh
- - - - -
03 2.6218: Turn off equipment when not in use $3,063 $712 $3,063
33,331
kWh
- - - - -
04 2.2511: Insulate bare equipment $6,271 $2,850 $6,271
68,233
kWh
- - - - -
05 2.8114: Change rate schedules or other changes in utility service $48,251 $66,975 - - - - $48,251 -
06 2.7135: Install occupancy sensors $9,933 $14,699 $6,141
66,817
kWh
$3,792
-
kW-mo/yr
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,404 $22,616 $10,404
113,216
kWh
- - - - -
08 2.3212: Optimize plant power factor $5,731 $15,119 - - $5,731 - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $15,700 $41,732 $10,050
109,357
kWh
$4,231
-
kW-mo/yr
$105 - - $1,314
10 2.2622: Replace existing chiller with high efficiency model $23,990 $67,329 $19,152
208,400
kWh
$4,838
-
kW-mo/yr
- - - -
11 2.4239: Eliminate or reduce compressed air usage $31,158 $170,718 $31,158
339,037
kWh
- - - - -
12 2.9114: Use solar heat to make electricty $171,695 $1,807,809 $111,617
1,244,924
kWh
$60,078
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $335,029 $2,210,559 $202,015
2,228,571
kWh
$72,939
-
kW-mo/yr
$5,836 $4,674
-
MMBtu
$48,251 $1,314
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs