| Assessment Year | 1999 |
|---|---|
| Principal Product | Extruded Aluminum/Vinyl |
| NAICS |
n/a
|
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
142,000
ft2
|
| Annual Production | 22,200,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $222,164 | 7,771,395 |
kWh
|
$0.029 |
| Electricity Demand | $229,397 | 19,091 |
kW-mo/yr
|
$12.02 |
| Electricity Fees | $27,100 | - |
|
- |
| Natural Gas | $276,376 | 59,057 |
MMBtu
|
$4.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $444,380 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $6,348 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8113: Purchase gas directly from a contract gas supplier | $45,500 | $60,000 | - | - | - | - | - | - | - | $45,500 | |
| 02 | 2.1231: Establish burner maintenance schedule for boilers | $9,592 | - | - | - | - |
$10,492
-
MMBtu
|
- | - | $(-900.0) | - | |
| 03 | 2.2135: Repair and eliminate steam leaks | $4,037 | $400 | - | - | - |
$4,037
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2121: Increase amount of condensate returned | $15,646 | $11,100 | - | - | - |
$6,000
-
MMBtu
|
$9,646
-
Tgal
|
- | - | - | |
| 05 | 2.2514: Cover open tanks | $22,910 | $13,671 | - | - | - |
$22,910
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $1,892 | $14,981 |
$1,083
31,946
kWh
|
$685
-
kW-mo/yr
|
$124 | - | - | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $419 | $100 |
$230
7,327
kWh
|
$165
-
kW-mo/yr
|
$24 | - | - | - | - | - | |
| 08 | 2.6231: Utilize controls to operate equipment only when needed | $5,577 | $2,925 |
$5,262
164,420
kWh
|
- | $315 | - | - | - | - | - | |
| 09 | 3.1191: Change procedures / equipment / operating conditions | $20,189 | - | - | - | - | - |
$11,215
-
Tgal
|
- | $8,974 | - | |
| 10 | 3.4151: Minimize water usage | $12,618 | - | - | - | - | - |
$7,009
-
Tgal
|
- | $5,609 | - | |
| 11 | 4.445: Install equipment to move product | $306,000 | $215,000 | - | - | - | - | - | $306,000 | - | - | |
| TOTAL RECOMMENDED | $444,380 | $318,177 |
$6,575
203,693
kWh
|
$850
-
kW-mo/yr
|
$463 |
$43,439
-
MMBtu
|
$27,870
-
Tgal
|
$306,000 | $13,683 | $45,500 | ||
| TOTAL IMPLEMENTED | $6,348 | $15,481 |
$1,313
39,273
kWh
|
$850
-
kW-mo/yr
|
$148 |
$4,037
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs