ITAC Assessment: GT0668
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ITAC Assessment: GT0668
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Assessment Year 1999
Principal Product Fluorescent Fixtures
NAICS
n/a
SIC 3351: Rolling, Drawing, and Extruding Of Copper
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 491,900
ft2
Annual Production 2,750,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $325,322 12,232,708
kWh
Electricity Demand $251,365 20,920
kW-mo/yr
Electricity Fees $36,810 -
Natural Gas $191,141 45,008
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,544,954 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,455,046

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 2.1231: Establish burner maintenance schedule for boilers $3,706 - - - - $4,606
-
MMBtu
- - - $(-900.0) - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,660 $1,150 $5,340
166,764
kWh
- $320 - - - - - - - -
03 2.4226: Use / purchase optimum sized compressor $23,271 $27,500 $12,512
390,973
kWh
$10,759
-
kW-mo/yr
- - - - - - - - -
04 2.7261: Install timers and/or thermostats $678 $1,000 $678
19,930
kWh
- - - - - - - - - -
05 2.7111: Reduce illumination to minimum necessary levels $1,662 $345 $757
23,740
kWh
$812
-
kW-mo/yr
$93 - - - - - - - -
06 3.6113: Remove sludge from tanks on a regular basis $48,977 $25,000 - - - - $22,727
-
gal
- $3,750 - - $22,500 -
07 3.8314: Purchase high materials in returnable bulk containers $12,000 $5,000 - - - - - $333
-
lb
- - $11,667 - -
08 4.625: Develop standard operating procedures $1,449,000 $234,000 - - - - - - - - - - $1,449,000
TOTAL RECOMMENDED $1,544,954 $293,995 $19,287
601,407
kWh
$11,571
-
kW-mo/yr
$413 $4,606
-
MMBtu
$22,727
-
gal
$333
-
lb
$3,750 $(-900.0) $11,667 $22,500 $1,449,000
TOTAL IMPLEMENTED $1,455,046 $235,345 $1,435
43,670
kWh
$812
-
kW-mo/yr
$93 $4,606
-
MMBtu
- - - $(-900.0) - - $1,449,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs