ITAC Assessment: GT0640
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ITAC Assessment: GT0640
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Assessment Year 1998
Principal Product Ice Cream
NAICS
n/a
SIC 2024: Ice Cream and Frozen Desserts
Sales Range $10
M
to 50
M
# of Employees 113
Plant Area 160,000
ft2
Annual Production 7,500
Tgal
Production Hrs. Annual 2,625
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $348,371 9,072,099
kWh
Electricity Demand $121,527 34,722
kW-mo/yr
Electricity Fees $27,760 -
Natural Gas $72,810 22,690
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,934 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,671

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 2.3212: Optimize plant power factor $28,530 $45,720 - $28,530
-
kW-mo/yr
- - - - - -
02 2.8112: Combine utility meters $5,560 - - - - - - $5,560 - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $9,249 - - $6,624
-
kW-mo/yr
- - $2,625 - - -
04 2.4224: Upgrade controls on compressors $7,000 $5,000 $7,000
279,894
kWh
- - - - - - -
05 2.6218: Turn off equipment when not in use $5,590 $200 - - $5,590
-
MMBtu
- - - - -
06 2.2414: Use waste heat from hot flue gases to preheat $4,660 $5,675 - - $4,660
-
MMBtu
- - - - -
07 3.4114: Replace city water with recycled water via cooling tower $7,741 $7,900 - - - $3,286
-
Tgal
- - $4,455
-
Tgal
-
08 3.4155: Meter waste water $7,180 $8,000 - - - - - $7,180 - -
09 3.4141: Replace the chlorination stage with an oxygen or ozone stage $36,424 $92,125 $26,955
490,035
kWh
- - $763
-
Tgal
- - $1,046
-
Tgal
$7,660
TOTAL RECOMMENDED $111,934 $164,620 $33,955
769,929
kWh
$35,154
-
kW-mo/yr
$10,250
-
MMBtu
$4,049
-
Tgal
$2,625 $12,740 $5,501
-
Tgal
$7,660
TOTAL IMPLEMENTED $60,671 $72,295 $7,000
279,894
kWh
$28,530
-
kW-mo/yr
$4,660
-
MMBtu
$3,286
-
Tgal
- $12,740 $4,455
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs