ITAC Assessment: GT0585
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ITAC Assessment: GT0585
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Assessment Year 1996
Principal Product commercial printing
NAICS
n/a
SIC 2752: Commercial Printing, Lithographic
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 188,000
ft2
Annual Production 58,000,000
lb
Production Hrs. Annual 8,700
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $707,735 18,624,561
kWh
Electricity Demand $169,577 49,039
kW-mo/yr
Electricity Fees $140,214 -
Natural Gas $192,376 53,984
MMBtu
LPG $19,464 1,877
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $189,164 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $139,231

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Other Liquid (haz) Savings
01 2.3137: Use power during off-peak periods $10,089 - - $9,609
-
kW-mo/yr
$480 - - -
02 2.3212: Optimize plant power factor $33,556 $59,500 - $31,958
-
kW-mo/yr
$1,598 - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,120 $700 $9,400
247,362
kWh
$1,190
-
kW-mo/yr
$530 - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $19,316 $25,922 $16,104
423,798
kWh
$2,295
-
kW-mo/yr
$917 - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $21,363 $74,200 $17,029
448,124
kWh
$3,278
-
kW-mo/yr
$1,056 - - -
06 2.4226: Use / purchase optimum sized compressor $4,520 $9,000 $3,820
100,528
kWh
$477
-
kW-mo/yr
$223 - - -
07 2.1332: Convert combustion equipment to burn natural gas $12,700 $27,000 - - - $(-6,680.0)
-
MMBtu
$19,380
-
MMBtu
-
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $65,150 $150,000 $70,966
1,867,526
kWh
$13,611
-
kW-mo/yr
$4,453 $(-23,880.0)
-
MMBtu
- -
09 3.8141: Regenerate cleaning solvent on-site and reuse $11,350 $20,000 - - - - - $11,350
-
gal
TOTAL RECOMMENDED $189,164 $366,322 $117,319
3,087,338
kWh
$62,418
-
kW-mo/yr
$9,257 $(-30,560.0)
-
MMBtu
$19,380
-
MMBtu
$11,350
-
gal
TOTAL IMPLEMENTED $139,231 $236,122 $96,470
2,538,686
kWh
$58,663
-
kW-mo/yr
$7,978 $(-23,880.0)
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs