ITAC Assessment: LE0422
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ITAC Assessment: LE0422
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Assessment Year 2016
Principal Product Precision Metal / Plastic Components
NAICS 332710: Machine Shops
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 18
Plant Area 107,000
ft2
Annual Production 9,500,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $154,165 1,815,352
kWh
Electricity Demand $22,785 5,452
kW-mo/yr
Electricity Fees $8,904 -
Natural Gas $36,634 3,927
MMBtu
TOTAL YEARLY COSTS $222,488
RECOMMENDED SAVINGS* $94,649 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7232: Replace existing hvac unit with high efficiency model $21,631 $2,000 $12,138
142,800
kWh
$853
-
kW-mo/yr
$8,640
-
MMBtu
-
02 2.7135: Install occupancy sensors $1,594 $218 $1,594
18,752
kWh
- - -
03 2.7135: Install occupancy sensors $3,645 $510 $3,645
43,234
kWh
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,358 $415 $1,286
15,133
kWh
$72
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,151 $1,000 $2,013
23,702
kWh
$138
-
kW-mo/yr
- -
06 2.4323: Use optimum size and capacity equipment $1,304 $1,350 $1,304
15,334
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,924 $3,037 $1,402
16,500
kWh
$1,522
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $990 $1,500 $890
10,467
kWh
$100
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,319 $3,000 $1,236
14,537
kWh
$83
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $713 $2,175 $713
8,387
kWh
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,926 $6,250 $1,456
17,108
kWh
$234
-
kW-mo/yr
- $236
12 2.2622: Replace existing chiller with high efficiency model $55,094 $185,000 $51,608
607,152
kWh
$3,486
-
kW-mo/yr
- -
TOTAL RECOMMENDED $94,649 $206,455 $79,285
933,106
kWh
$6,488
-
kW-mo/yr
$8,640
-
MMBtu
$236
TOTAL IMPLEMENTED $4,774 $5,350 $4,553
53,573
kWh
$221
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs