ITAC Assessment: GT0515
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ITAC Assessment: GT0515
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Assessment Year 1993
Principal Product Tufted Carpet Yarn
NAICS
n/a
SIC 2281: Yarn Spinning Mills
Sales Range $10
M
to 50
M
# of Employees 330
Plant Area 200,000
ft2
Annual Production 23,400,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,134,134 23,172,626
kWh
Natural Gas $221,160 95,291
MMBtu
LPG $7,895 2,696
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $154,580 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1243: Use heat from boiler blowdown to preheat boiler feed water $4,130 $9,570 - $4,130
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $1,090 - - $1,090
-
MMBtu
03 2.4221: Install compressor air intakes in coolest locations $680 $500 $680
13,775
kWh
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,260 $14,500 $4,260
87,046
kWh
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $48,620 $100,640 $48,620
994,138
kWh
-
06 2.2437: Recover waste heat from equipment $45,330 $32,700 - $45,330
-
MMBtu
07 2.4237: Substitute compressed air cooling with water or air cooling $8,650 $6,560 $8,650
176,729
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $41,820 $80,090 $41,820
855,510
kWh
-
TOTAL RECOMMENDED $154,580 $244,560 $104,030
2,127,198
kWh
$50,550
-
MMBtu
TOTAL IMPLEMENTED $42,500 $80,590 $42,500
869,285
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs