ITAC Assessment: BD0146
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ITAC Assessment: BD0146
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Assessment Year 1999
Principal Product Wire Fan Guards
NAICS
n/a
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 90,000
ft2
Annual Production 9,500,000
lb
Production Hrs. Annual 4,680
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $113,844 3,258,499
kWh
Electricity Demand $94,544 8,146
kW-mo/yr
Electricity Fees $604 -
Natural Gas $103,226 35,357
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,750 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,976

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $16,411 $23,585 $8,861
253,810
kWh
$7,558
-
kW-mo/yr
$(-124.0) - $116 -
02 2.4133: Use most efficient type of electric motors $3,176 $5,900 $1,948
55,979
kWh
$1,228
-
kW-mo/yr
- - - -
03 2.7135: Install occupancy sensors $2,118 $1,200 $536
15,240
kWh
$1,582
-
kW-mo/yr
- - - -
04 2.2437: Recover waste heat from equipment $1,884 $2,040 $1,884
197,245
kWh
- - - - -
05 2.4221: Install compressor air intakes in coolest locations $858 $600 $463
13,189
kWh
$395
-
kW-mo/yr
- - - -
06 3.5142: Treat and reuse equipment cleaning solutions $4,333 $6,500 - $587
-
kW-mo/yr
$400 $3,346
-
Tgal
- -
07 4.441: Install automatic packing equipment $10,639 $7,000 - - - - - $10,639
08 4.821: Pay bills on time to avoid late fees $331 - - - - - - $331
TOTAL RECOMMENDED $39,750 $46,825 $13,692
535,463
kWh
$11,350
-
kW-mo/yr
$276 $3,346
-
Tgal
$116 $10,970
TOTAL IMPLEMENTED $2,976 $1,800 $999
28,429
kWh
$1,977
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs