ITAC Assessment: GT0492
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ITAC Assessment: GT0492
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Assessment Year 1993
Principal Product Synthetic Yarn
NAICS
n/a
SIC 2221: Broadwoven Fabric Mills, Manmade Fiber and Silk
Sales Range $10
M
to 50
M
# of Employees 276
Plant Area 180,000
ft2
Annual Production 20,400,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $663,573 12,633,060
kWh
Natural Gas $216,188 75,197
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,820 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,300

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $1,090 $450 - $1,090
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $7,880 $11,800 - $7,880
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $2,620 $7,280 - $2,620
-
MMBtu
04 2.4133: Use most efficient type of electric motors $26,920 $103,820 $26,920
501,172
kWh
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,320 - $12,320
223,623
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $710 $700 $710
13,482
kWh
-
07 2.7135: Install occupancy sensors $1,450 $630 $1,450
27,843
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $15,990 $58,000 $15,990
304,807
kWh
-
09 2.7122: Disconnect ballasts $980 $1,200 $980
18,757
kWh
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,860 $5,700 $1,860
35,463
kWh
-
TOTAL RECOMMENDED $71,820 $189,580 $60,230
1,125,147
kWh
$11,590
-
MMBtu
TOTAL IMPLEMENTED $57,300 $163,470 $56,210
1,048,359
kWh
$1,090
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs