ITAC Assessment: DS0149
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ITAC Assessment: DS0149
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Assessment Year 1999
Principal Product Thermoset and Thermo-Plastic molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 68,124
ft2
Annual Production 95,000,000
pieces
Production Hrs. Annual 8,424
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $211,899 5,257,913
kWh
Electricity Demand $28,419 11,568
kW-mo/yr
Electricity Fees $7,571 -
Natural Gas $7,709 1,563
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,971 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $862 $319 $776
19,050
kWh
$86
-
kW-mo/yr
- - -
02 2.2437: Recover waste heat from equipment $1,856 $950 - - $1,856
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,335 $383 $2,108
51,290
kWh
$227
-
kW-mo/yr
- - -
04 2.2511: Insulate bare equipment $3,933 $1,919 $3,933
95,838
kWh
- - - -
05 3.5217: Reuse / recycle/ sell paper products $7,000 $400 - - - $1,300
-
lb
$5,700
06 3.5315: Lease / purchase baler; sell cardboard to recycler $3,781 $4,480 - - - $3,781
-
lb
-
07 4.441: Install automatic packing equipment $10,104 $3,000 - - - - $10,104
08 4.441: Install automatic packing equipment $14,600 $7,275 - - - - $14,600
09 4.211: Consider use / purchase of bulk materials where possible $1,500 $400 - - - - $1,500
TOTAL RECOMMENDED $45,971 $19,126 $6,817
166,178
kWh
$313
-
kW-mo/yr
$1,856
-
MMBtu
$5,081
-
lb
$31,904
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs