ITAC Assessment: DS0144
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ITAC Assessment: DS0144
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Assessment Year 1999
Principal Product Metal Stampings
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 120,000
ft2
Annual Production 11,087,500
pieces
Production Hrs. Annual 4,485
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $83,583 2,405,041
kWh
Electricity Demand $43,337 6,420
kW-mo/yr
Electricity Fees $2,227 -
Natural Gas $18,668 3,890
MMBtu
LPG $3,953 287
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $9,820 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,797

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,077 $438 $2,032
58,030
kWh
$1,045
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $567 $259 $373
10,551
kWh
$194
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $705 $216 $705
20,223
kWh
- - - -
04 2.6218: Turn off equipment when not in use $1,642 $725 $1,642
46,893
kWh
- - - -
05 3.6124: Burn waste oil for heat $1,318 $1,695 - - $148
-
MMBtu
$1,170
-
gal
-
06 4.211: Consider use / purchase of bulk materials where possible $2,225 $1,350 - - - - $2,225
07 4.611: Begin a practice of predictive / preventative maintenance $286 - - - - - $286
TOTAL RECOMMENDED $9,820 $4,683 $4,752
135,697
kWh
$1,239
-
kW-mo/yr
$148
-
MMBtu
$1,170
-
gal
$2,511
TOTAL IMPLEMENTED $7,797 $2,772 $4,047
115,474
kWh
$1,239
-
kW-mo/yr
- - $2,511
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs